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Conveyor maintenance
REMACLIP Mechanical belt splicing systems
REMACLIP TTN
Properties

REMACLIP TTN S / TTN AS is used for EP conveyor belts with strengths of up to 1 400 N/mm. The stainless steel plates and staples are also suitable for use with corrosive media. The configuration of the staples and length of the plates are designed for both extreme static pull-out strength and optimal dynamic running characteristics.
TTN AS is equipped with an additional sealing strip that prevents the loss of any material through the joint during belt operation.
The splices are supplied in 200 mm strips and packed in cartons for standard belt widths of 1 000 mm or 1 200 mm. For compatible connecting pins, see REMACLIP connecting pins.

   Area of application

Mechanical splicing system for fabric conveyor belts used in
  • Coal mining
  • Gravel pits and quarries
  • Cement plants and steel works
REMACLIP TTN 8 S
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 5 - 9 mm




Ref. No. Designation Belt width
5302105
REMACLIP TTN 8 S 1 000 mm
5302112
REMACLIP TTN 8 S 1 200 mm
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REMACLIP TTN 10 S
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 7 - 11 mm
Ref. No. Designation Belt width
5302129
REMACLIP TTN 10 S 1 000 mm
5302136
REMACLIP TTN 10 S 1 200 mm
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REMACLIP TTN 12 S
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 8 - 12 mm
Ref. No. Designation Belt width
5302143
REMACLIP TTN 12 S 1 000 mm
5302150
REMACLIP TTN 12 S 1 200 mm
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REMACLIP TTN 14 S
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 14 mm
Ref. No. Designation Belt width
5302167
REMACLIP TTN 14 S 1 000 mm
5302174
REMACLIP TTN 14 S 1 200 mm
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REMACLIP TTN 16 S
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 14 mm
Ref. No. Designation Belt width
5302181
REMACLIP TTN 16 S 1 000 mm
5302198
REMACLIP TTN 16 S 1 200 mm
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REMACLIP TTN 8 AS with seal
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 5 - 9 mm
Ref. No. Designation Belt width
5304189
REMACLIP TTN 8 AS 1 000 mm
5304196
REMACLIP TTN 8 AS 1 200 mm
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REMACLIP TTN 10 AS with seal
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 7 - 11 mm
Ref. No. Designation Belt width
5304206
REMACLIP TTN 10 AS 1 000 mm
5304213
REMACLIP TTN 10 AS 1 200 mm
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REMACLIP TTN 12 AS with seal
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 8 - 12 mm
Ref. No. Designation Belt width
5304220
REMACLIP TTN 12 AS 1 000 mm
5304237
REMACLIP TTN 12 AS 1 200 mm
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REMACLIP TTN 14 AS with seal
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 14 mm
Ref. No. Designation Belt width
5304244
REMACLIP TTN 14 AS 1 000 mm
5304251
REMACLIP TTN 14 AS 1 200 mm
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REMACLIP TTN 16 AS with seal
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 14 mm
Ref. No. Designation Belt width
5304268
REMACLIP TTN 16 AS 1 000 mm
5304275
REMACLIP TTN 16 AS 1 200 mm
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REMACLIP TTE
Properties

The REMACLIP Ecosystem TTE is used for conveyor belts with strengths up to 1 400 N/mm when the splice is to be replaced after a short running time. Plate material and staples are made of carbon steel. Alignment of the staples and length of the plates have been optimised through extensive testing. They are designed for high static pull-out strength and for good dynamic running characteristics.
The splices are supplied in 200 mm strips and packed in cartons for standard belt widths of 1 000 mm or 1 200 mm.

   Area of application

Temporary splicing system for fabric conveyor belts used in
  • Coal mining
  • Gravel pits and quarries
  • Cement plants and steel works
REMACLIP TTE 8
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 5 - 9 mm




Ref. No. Designation Belt width
5302208
REMACLIP TTE 8 1 000 mm
5302215
REMACLIP TTE 8 1 200 mm
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REMACLIP TTE 10
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 7 - 11 mm
Ref. No. Designation Belt width
5302222
REMACLIP TTE 10 1 000 mm
5302239
REMACLIP TTE 10 1 200 mm
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REMACLIP TTE 12
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 8 - 12 mm
Ref. No. Designation Belt width
5302246
REMACLIP TTE 12 1 000 mm
5302253
REMACLIP TTE 12 1 200 mm
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REMACLIP TTE 14
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 14 mm
Ref. No. Designation Belt width
5302260
REMACLIP TTE 14 1 000 mm
5302277
REMACLIP TTE 14 1 200 mm
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REMACLIP TTE 16
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 14 mm
Ref. No. Designation Belt width
5302284
REMACLIP TTE 16 1 000 mm
5302291
REMACLIP TTE 16 1 200 mm
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Installation device for REMACLIP TTN and TTE
Properties

With the mechanical lacing machine TM, feeding and injection are performed manually.
Screw clamps TS are available in the standard widths of 350, 1 000, 1 200 and 1 400 mm.

  
Mechanical lacing machine TM


Ref. No. Designation
5302590
Mechanical lacing machine TM
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Screw clamps TS
Ref. No. Designation
5304567
Screw clamps TS 350
5302600
Screw clamps TS 1 000
5302617
Screw clamps TS 1 200
5302624
Screw clamps TS 1 400
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Wave stop system
The wave stop system TWS is suitable for belts of up to 1 600 N/mm. Installation of the TTN and TTE systems leads to compression which may produce belt displacement, creating a bow or wave. By inserting the tensioning cable (= wave stop system) between the belt and the mechanical splice, formation of waves and bows is prevented, making insertion of the connection pins much easier. In addition, the belt runs evenly over belt scrapers, wear is minimized and excessive stress on the belt edge is avoided.
Ref. No. Designation Length packing unit
5303654TWS kit
TWS kit (in metal case) consists of:
Tension unit, 2 clamps, 20 tension cables with locking plate (2 600 mm), cutting pliers and spacer.		  
5303661
TWS mounting kit
TWS mounting set (packing unit: 10 pcs each) consisting of:
clamp, tension screw holder, M6 tension screw, and M6 VZ wing nut		  
5303678TWS tension cable with locking plate 1 800 mm
20
5303685
TWS tension cable with locking plate 2 600 mm
20
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Belt plane device
Planing is recommended for cover rubber thicknesses over 2 mm. The planer allows accurate planing of rubber covers with minimal effort. Planing provides a proven advantage: the belt fasteners are recessed in the belt cover, thereby reducing or avoiding the risk of damage to belt fasteners, scrapers, rollers, drive pulleys or tail pulleys.
Ref. No. Designation
5304639Belt plane device for frames TS, TTN + TTE system (5 - 20 mm)
5304646Spare blade , for planer (530 4639)
5304691
Belt planer for frames TS, TTN + TTE system (15 - 30 mm)
5304701
Spare blade , for belt planer (530 4691)
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REMACLIP TTM
Properties

The REMACLIP TTM hammer system is used with EP conveyor belts with strengths up to 1 400 N/mm, when installation with a hammer and light, easy-to-handle equipment is preferred.
The wide contact area prevents over-penetration into the rubber surface, avoiding wave-shaped deformation of the belt. In this system, both the plates and staples are made of galvanized steel.
The splices are supplied in 200 mm strips and packed in cartons for standard belt widths of 1 000 mm or 1 200 mm.

   Area of application

Mechanical splicing system for fabric conveyor belts used in
  • Coal mining
  • Gravel pits and quarries
  • General industry
REMACLIP TTM 10
  • Drum diameter min. 250 mm
  • Belt strength max. 1 000 N/mm
  • Belt thickness 6 - 11 mm
Ref. No. Designation Belt width
5303403
REMACLIP TTM 10 1 000 mm
5303410
REMACLIP TTM 10 1 200 mm
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REMACLIP TTM 14
  • Drum diameter min. 350 mm
  • Belt strength max. 1 400 N/mm
  • Belt thickness 10 - 15 mm
Ref. No. Designation Belt width
5303427
REMACLIP TTM 14 1 000 mm
5303434
REMACLIP TTM 14 1 200 mm
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Installation unit for REMACLIP TTM
Properties

This installation unit is available as a 200 mm-wide lacing tool suitable for all belt widths. The hammer lacing tool is available for belt widths of 200, 600, 800, 1 000 and 1 2000 mm. Each unit can also be used for splicing wider belts. Each hammer lacing tool unit (complete) includes a lacing tool, staple magazine, a 3 kg hammer and a punch.

  
Installation unit for REMACLIP TTM


Ref. No. Designation
5302679
Hammer lacing tool TH-M 200 complete
5302686
Hammer lacing tool TH-M 600 complete
5304543
Hammer lacing tool TH-M 800 complete
5302693
Hammer lacing tool TH-M 1000 complete
5302703
Hammer lacing tool TH-M 1200 complete
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REMACLIP TTB
Properties

The REMACLIP TTB bolt system is used as a temporary splice and for repair.

   Area of application

  • TTB splices made of steel, for general use.
  • TTB H wear-resistant fasteners with high-carbon steel top plate for use with highly abrasive materials.
  • TTB S stainless steel fasteners for use with corrosive materials.
REMACLIP TTB 1
  • Drum diameter min. 250 mm
  • Belt strength max. 300 N/mm
  • Belt thickness 5 - 11 mm


Ref. No. Designation Belt width packing unit
5302404
REMACLIP TTB 1 1 000 mm
25
5302411
REMACLIP TTB 1 H 1 000 mm
25
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REMACLIP TTB 140
  • Drum diameter min. 300 mm
  • Belt strength max. 400 N/mm
  • Belt thickness 5 - 11 mm
Ref. No. Designation Belt width packing unit
5302435
REMACLIP TTB 140 1 000 mm
25
5302442
REMACLIP TTB 140 H 1 000 mm
25
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REMACLIP TTB 190
  • Drum diameter min. 400 mm
  • Belt strength max. 600 N/mm
  • Belt thickness 8 - 14 mm
Ref. No. Designation Belt width packing unit
5302466
REMACLIP TTB 190 1 000 mm
25
5302473
REMACLIP TTB 190 H 1 000 mm
25
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REMACLIP TTB 1 ½
  • Drum diameter min. 400 mm
  • Belt strength max. 500 N/mm
  • Belt thickness 11 - 17 mm